Your Partner in Custom Wiring Harnesses
From design to production, we craft reliable wiring solutions for top-tier industries.
Why Choose WireManagers
WireManagers specializes in creating custom wiring harnesses for industry giants like John Deere, ATVs, and more. Our commitment to precision and quality ensures that every product we deliver meets the highest standards.
Our Comprehensive Services
Prototype Harness Manufacturing Process
We ensure precision and quality throughout every step of the manufacturing process, from engineering prototypes to final production. Our workflow begins with customized engineering prototypes, tailored to meet your specifications. Once the prototype is approved, we move into the production phase.
In the build to print stage, we develop a comprehensive Bill of Materials (BOM) detailing all necessary components and materials. We also create a wire table that includes specific wire lengths. To guarantee seamless electrical flow, all wires undergo 100% continuity testing. Additionally, harness dimensions are meticulously measured in metric units to ensure an exact fit.
Following the prototype review, we provide an accurate quote. Our payment terms are flexible, with a standard Net 30 option to accommodate your billing preferences.
We offer flexible Minimum Order Quantities (MOQ) to suit both small and large orders. For orders with less than 100 wires, the MOQ is set at 1 + CCC. For orders with more than 100 wires, the MOQ is 5 +.
Our streamlined process is designed to deliver high-quality, reliable products while maintaining efficiency and flexibility to meet your specific project needs.
Production Harness Manufacturing
Our production harness manufacturing process ensures that every product meets the highest standards of quality and precision. The process begins with build to print, initiated by a print request. From there, we develop a comprehensive Bill of Materials (BOM) that lists all required components and materials. We also create a wire table that includes specific wire lengths, ensuring every detail is accounted for. Harness dimensions are carefully measured in metric units to guarantee accuracy and a perfect fit for the final product.
As part of our commitment to quality, we conduct thorough manufacturing quality verification throughout the production process. This includes 100% continuity testing, where every wire is inspected for seamless electrical flow. Alongside this, we provide Production Part Approval Process (PPAP) documentation and utilize Statistical Process Control (SPC) with control charts to monitor and maintain quality throughout the manufacturing cycle.
From start to finish, our process is designed to ensure that every harness we produce is reliable, precise, and meets the exact specifications required for your project.
Harness Manufacturing Process and Capabilities
Our harness manufacturing process is backed by robust manufacturing capabilities that ensure efficiency, precision, and quality at every stage.
We begin with automatic wire cutting, ensuring precise wire lengths for every harness. For circuit identification, we utilize inkjet circuit ID printing, providing clear and accurate labeling. Pneumatic terminal crimping ensures secure connections, while our sonic welder for splices guarantees strong, durable splicing.
To ensure high standards, we perform splice quality verification, including splice covering using Meltliner heat shrink for additional protection and durability. Each splice is then rigorously tested using a pull tester and verified through microscope verification to confirm the integrity and quality of every connection.
This process, supported by state-of-the-art equipment, ensures that all harnesses meet stringent quality standards, providing our clients with reliable and high-performance solutions.
Custom Component Manufacturing
We offer a range of additional services upon request to meet your specific project needs.
We provide custom inkjet circuit ID printing on wires, with a minimum order of 100 feet. These wires typically conform to SAE J1128 GXL and TXL wire standards, ensuring durability and reliability for various applications.
For repair and maintenance needs, we also offer custom wire terminations for service repair jobs. Additionally, we support numerous applicators for common terminals used in the highway and off-highway transportation industry, making our solutions versatile for a wide range of industrial uses.
OEM Wiring Harness Production Floor Repair
Our harness manufacturing process is backed by robust manufacturing capabilities that ensure efficiency, precision, and quality at every stage.
We begin with automatic wire cutting, ensuring precise wire lengths for every harness. For circuit identification, we utilize inkjet circuit ID printing, providing clear and accurate labeling. Pneumatic terminal crimping ensures secure connections, while our sonic welder for splices guarantees strong, durable splicing.
To ensure high standards, we perform splice quality verification, including splice covering using Meltliner heat shrink for additional protection and durability. Each splice is then rigorously tested using a pull tester and verified through microscope verification to confirm the integrity and quality of every connection.
This process, supported by state-of-the-art equipment, ensures that all harnesses meet stringent quality standards, providing our clients with reliable and high-performance solutions.
Wiring Harness Design Service
Wire Printing
Clear, durable wire printing for easy identification and maintenance